Introduction to Apple Juice Processing Production Line:
Ingredients: Fresh apples.
Finished products: raw juice, raw sauce, concentrated sauce, concentrated sauce, blended drinks, etc
Capacity:10ton/day-2500ton/day
Juice yield: approximately65%(15%For the skin)
Solid content of raw materials:10-12Brix
Final concentrated juice concentration:36~40Brix
Finished product packaging: sterile large bag/Tinplate packaging/Glass bottles/PETbottle/Self standing bags, etc
yield/Packaging form: Customized according to customer needs/Customer Definition
Characteristics of Apple Juice Processing Production Line System:
* Processing capacity from10ton/Heaven has arrived2500ton/Oh my god.
* Adding individual devices can process fruits with similar features, such as crabapple fruit, pear, etc.
* Utilize blanching and enzyme addition to improve juice extraction efficiency and yield.
* The entire production processPLCAll control and electrical components are imported products, saving labor and greatly reducing costs
Reduce the difficulty of operational techniques.
* Low temperature vacuum concentration ensures flavor compounds and nutrients, while greatly saving energy.
* Tube sterilization and aseptic filling ensure the aseptic state of the product.
* Comes with an automatic cleaning system.
* The contact parts of the system materials are all304Made of stainless steel material, fully compliant with food hygiene and safety requirements.
Our company's design advantages:
This set of equipment is specially designed by our company for the production of apple concentrate juice, combining advanced domestic and foreign technologies; In addition to producing apple juice concentrate, it can also meet the needs of cross seasonal compound production of various products by adding individual equipment, such as concentrated pear juice, strawberry juice, etcAll equipment in this system is made of stainless steel (where it comes into direct contact with the material), and the equipment configuration is based on modern and advanced processing technology.
The entire process design and pipeline connection layout have been carefully calculated by engineers, taking into account the preservation of the natural aromatic components of apple juice. The entire cooling and heating process, as well as material transportation, have been completed in a short time and distance, effectively preventing the loss of flavor substances generated by thermal reactions; At the same time, it also reduces the quality damage caused by the oxidation reaction of apple juice at high temperatures.
The entire production line starts from fruit crushing, and the materials are processed in a sealed environment. Through preheating, crushing, enzymatic hydrolysis, separation, concentration, sterilization, and filling in a sterile environment, the original flavor and nutrition of the raw materials are maximally preserved.The pressed apple juice is processed using advanced biological enzymatic hydrolysis and biological flocculation sedimentation technology, which can maximize the extraction of apple juice and ensure that the effective nutrients in the apple juice are not lost, can be degraded and retained along with the juice, making it a truly "fully nutritious" juice. The operation control part adopts a fully automatic control system, an automatic fault alarm system, and a comprehensive safety guarantee mechanism to ensure the safety of equipment and personnel; All electronic control system spare parts come from internationally renowned brands such as Siemens, Omron, etc. The steam control valves of various types in the production line (extremely important and related to product quality) are all controlled by the world-renowned steam control system brand Speisak, with high precision and reliability, effectively ensuring the uniformity and balance of product quality in different batches.
Apple Juice Processing Production LineProcessing technology: